Using slewing bearing steering can increase production efficiency while ensuring stability in use.
The motor drives the gear to rotate, and the gear drives the slewing bearing to rotate, so that the product placed on the upper connecting platform of the gear rotates accordingly.
Internal tooth slewing bearing single row ball 4-point contact 013 series
The inner and outer gears of the slewing ring are directly toothed on the inner or outer ring, and are processed by a gear hobbing machine or a gear shaper. If the working environment is loaded, it needs to be quenched. The internal gear slewing ring: the overall appearance is relatively neat, There is no need to install a safety cover at the meshing part of the gear and the slewing ring. The gear has better dust resistance, longer retention time by adding lubricant, and lower transmission contact stress of internal gear meshing, less wear and longer service life.
Note
1. n1 is the nos of lubricating holes.Oil cup M10×1JB/T7940.1~JB/T7940.2.The Oil nipple’s location can be change according to the user’s application.
2. n-φcan change to tapped hole,the diameter of tapped hole is M,depth is 2M.
3. The tangential tooth force in the form is the max tooth force,the nominal tangential tooth force is 1/2 of the max one.
4. “K” is addendum reduction coefficient.
| Plane deviation of mounting bracket P (mm) | ||||
|---|---|---|---|---|
| Raceway center diameter | Plane deviation of mounting bracket P (mm) | |||
| DL(mm) | single row four ball | double row ball | cross roller | |
| ~1000 | 0.15 | 0.2 | 0.1 | |
| >1000~1500 | 0.19 | 0.25 | 0.12 | |
| >1500~2000 | 0.22 | 0.3 | 0.15 | |
| >2000~2500 | 0.25 | 0.35 | 0.17 | |
| >2500~4000 | 0.3 | 0.4 | 0.2 | |
| >4000~6000 | 0.4 | 0.5 | 0.3 | |
| >6000~8000 | 0.5 | 0.6 | 0.4 | |
Slewing bearing its gear precision grade should be between 7 to 11, which determines the smoothness of the slewing bearing drive, load distribution uniformity and transmission accuracy. The higher the slewing bearing gear precision, the more intensive the mesh tooth surface contact spots, so that the noise value is reduced, the smoothness of operation improved.
he contact and bending strength of gears under ultimate and fatigue loads were calculated and verified according to ISO6336-1:2006, ISO6336-2:2006 and ISO6336-3:2006 respectively. Sf is 1.48 and the gear mesh clearance is adjusted for the highest point of radial run out of the slewing bearing gear pitch circle. The minimum tooth clearance is typically 0.03 to 0.04x modulus, and the gear mesh clearance of the pinion gears on the entire circumference needs to be re-checked after final fastening of the slewing bearing.
Single-row four-point contact ball slewing ring internal ball machining accuracy and internal raceway machining accuracy is not high, or there are quality defects and lack of lubricating oil in the raceway roller and spacer collision, directly affect the smooth operation of the slewing ring and noise, so when checking the slewing ring defects, sometimes by replacing the ball to reduce the frequency of failure.
Due to the gear under load after a long working time, there will be a small piece of metal or strip of metal near the pitch line, pitting or gnawing metal chips off, the formation of pitting or teeth. The slewing bearing tooth surface pitting with the increase in working time and expanding so that the slewing bearing mesh tooth damage, tower crane rotary noise and impact increases, the cycle of impact down the metal particles and accelerate the wear of the slewing ring tooth surface, forming a vicious cycle. In addition, the manufacturing and assembly of the starter motor in the slewing ring mechanism has its own defects to produce impact jitter, and the engagement process of the drive wheel with the slewing bearing is unstable, which also increases the frequency of jitter and reverberation noise decibels.
If the weld quality is not up to standard, the weld defect needs to be reworked and rewelded. In the repair welding repair will not only produce new welding stress and the flatness of the machined mounting surface will also have a great impact, at the same time the welding current generated in the slewing bearing through the internal rolling body and slewing ring raceway will also cause some damage. In addition, assembly errors in manufacturing assembly, field installation of the pin threading and bolt preload can also produce abnormal noise or chatter if the requirements are not met.
slewing ring main forms are external and internal type, the large and small gears mesh poorly, sometimes tight, sometimes loose, in the slewing ring tooth run out maximum position meshing too tight produce noise. So the manufacturing process is critical. Slewing bearing just left the factory in idling will issue a steel ball rolling uniform sound, which is normal. Such as in the uniform normal ringing accompanied by another abnormally large ringing is abnormal. There are many reasons for the failure.
LONGWEI Transmission slewing bearing team is committed to keep the spirit of continuous improvement and focus our strategy of strict quality control standards, quick response, prompt delivery and low price.We look forward to working on all of our customers’ growing demands. Our ability to optimize the bearing design for your specific needs is unparalleled and we will assist you throughout the design, manufacturing and implementation process.
Products type | 1.single – row four – point contact ball |
Special services | 1.slewing bearing design |
Business type | manufacturer,trading company |
Advantages | 1.ISO 9001:2008 certificate,12 years experience2.High qualified material,low MOQ,excellent quality,competitive prices, |
Material | 50Mn/42CrMo or as your requirements |
Package | 1.First lubricated, Second circled with plastic film,kraft paper,blue belt,then packaged inwooden case,last gathered in Wooden pallet.2 According to your requirements
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Delivery time | 1.For general product , our delivery time need only 5 days is enough (goods in stock).2.If you have special technical requirements or need additional processing,we firstorder need only 25 days, if that is roller continuous order, our delivery time only need 12 days.
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Application fields | Mine machine, port hoisting machine, port oil transfer equipment onshore and offshorecrane,excavator,concrete machine,paper machine, plastic and rubber machine, weavemachine, steel plant, electronic power plant, wind power generator, other construction and industry machines or equipment.
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We supplied high quality product & good service to every end user and valued distributors all over the world. We’ve enjoyed a very good reputation up to now.
Our manufacturing standard is according to machinery standard JB/T2300-2011, we also has been found the efficient Quality Management Systems(QMS) of ISO 9001:2015 and GB/T19001-2008. We devote ourselves to the R &D of customized slewing bearing with high precision,special purpose and requirements and has acquired certificate of China Classification Society .
If you have any questions, pls do not hesitate to contact us.
About Longwei
Provide you with customized industry solutions
More than ten years of production experience, strict quality control can be the guarantee of the best solution in the industry.
China’s leading supplier of slewing bearings, its products have passed ISO 9001 and CAPE certification, and has a number of product patents.
The flexibility of our dialogue and approach with our clients is combined with responsive design and development innovation to ensure exceptional delivery.
FAQ
Do you have any questions about our slewing bearing? Maybe you can find the answer below. If the answer below does not solve your problem, please contact us and our engineer will answer it for you.
1. Where is your slewing bearing manufactured?
Our slewing bearings are all manufactured in China. We not only have the ability to design and produce slewing bearings but the quality can also be guaranteed. At the same time, our slewing-bearing price is more favorable.
2. I don’t know which slewing bearing to use, can you choose for me?
Yes, of course, Each model has a parameter list on the website. You can choose the suitable slewing bearing according to these parameter lists. If you don’t know how to choose, you can get in touch with us and our engineers will work with you to choose the suitable product. We can also design a new slewing bearing solution for you according to your equipment.
3. Can I get your product catalog?
You can get our product catalog in the download or contact us, we will send the product catalog to you by email or other ways.
4. Can you customize products?
Yes, we can. Our engineers have very rich experience in slewing bearing design. On the customized slewing bearing page, you can see some special customized products designed by our engineers. These design solutions meet the special needs of many customers. Our engineers can also work with you to design a new slewing bearing.
5. Can you provide accessories?
Yes, we can provide matching spare parts such as motors, hydraulic motors, and encoders that are compatible with slewing bearings.
6. Can you provide a 3D model?
Yes. All our slewing bearings have 3D models, you can contact us to get them. At the same time, we can also provide CAD files and PDF files.
7. How long is your slewing bearing warranty period?
Our slewing bearing warranty time is 12 months. When you install, use, and store the slewing bearing, please refer to the slewing bearing instruction manual.
8. Can you choose the color of your slewing bearing?
Yes. Our slewing bearing is available in many colors. If you have special requirements, please tell our sales engineers, we are happy to provide services for you.
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